The Indian Institute of Welding
 
  Welding for Nation Building         ...        A World of Joining Experience  
Education, Training &
Certification
 
 

 

 
 
The Indian Institute of Welding
(A Member Society of The International Institute of Welding)
“MAYUR APARTMENT”, Flat No. 4 B/ N,
3A, Dr. U. N. Brahmachari Street, Kolkata - 700 017, INDIA
Phone: 91 33 2281 3208 | Telefax: 91 33 2287 1350
E-mail: indianwelding@vsnl.net | Website: http://www.iiwindia.com
 
AMIIW EXAMINATION
(w.e.f. December 2007)
 
REVISED CURRICULUM & SYLLABI
PART ‘A’ PREPARATORY COURSE
Marks
AME-1: Elementary Mathematics
100
 
AME-2: Physics
100
 
AME-3: Chemistry
100
 
AME-4: General English
100
 
AME-5: Applied Mechanics
100
 
AME-6: Industrial Sociology
100
 
   
   
 
PART ‘B’ INTERMEDIATE COURSE
Marks
 
AME-7: Strength of Materials
100
 
AME-8: Electrical Engineering and Electronics
100
 
AME-9: Material Science
100
 
AME-10: Production Engineering
100
 
AME-11: Engineering Drawing
100
 
AME-12: Engineering Mathematics
100
 
AME-13: Welding Metallurgy-I
100
 
AME-14: Heat & Mass Transfer
100
 
AME-15: Welding & Allied Processes-I
100
 
   
   
 
PART ‘C’ FINAL EXAMINATION
 
Part I: Welding Engineering Course
Marks
 
AME-16: Engineering Economics
100
 
AME-17: Computation Methods and Computer Programming
100
 
AME-18: Weldment Design & Weld Procedure
100
 
AME-19: Testing and Quality Assurance
100
 
   
   
 
Part II: Welding Technology Course
Marks
 
AME-20: Welding Metallurgy – II
100
 
AME-21: Welding Applications
100
 
AME-22: Welding & Allied Processes – II
100
 
AME-23: Welding Equipment & Consumables
100
 
AME-24: Advanced Welding Technology
100
 
   
   
 
PART ‘D’ ELECTIVE PROJECT & VIVA VOCE
 
 
 
I. Elective Project on an approved topic
 
II. Viva Voce: shall be comprehensive and include the Project Work.
   
 
   
1. AME-1: ELEMENTARY MATHEMATICS
 
Vector Algebra: Vectors and scalars, vector addition, resolution of vectors, scalar components, unit vectors, vector representation in three dimensions, scalar and vector product of two vectors.
 
Determinants: Determinants; properties, solution of a system of linear equations by Cramer’s rule.
 
Complex numbers: Complex Numbers, De Moiver’s theorem, exponential values of sines and cosines, hyperbolic functions.
 
Differential Calculus: Differentiation and integration of hyperbolic functions. Rolle’s theorem, mean Value theorem, Taylor’s and Maclaurin’s series. Maxima and Minima of function of one variable.
 
Integral Calculus: Properties of Definite Integrals. Fundamental theorem of integral calculus. Arc length and surface areas of plane curves. Volume and Surface Area of Solids of revolution. Centre of gravity.
   
  Recommended Text Books:
   
 
Differential Calculus, Dhami H.S., 1998, New Age International (P) Ltd.
Integral Calculus, Dhami H.S., 2001, New Age International (P) Ltd.
Textbook of Engineering Mathematics, Debashis Datta, 2002, New Age International (P) Ltd.
   
 
   
2. AME-2: PHYSICS
 
Geometrical Optics: Lens aberrations; longitudinal chromatic aberration, lateral chromatic aberration, two lenses in contact, two lenses separated by a distance; Monochromatic aberration; spherical aberration, coma, oblique astigmatism, curvature and field of distortion.
 
Interference: Relation between phase and path difference; coherent sources; Young’s Double slit, Fresnel’s Biprism, Lloyd’s single mirror; position of Bright and Dark fringes, fringe width. Displacement of fringes; Newton’s rings.
 
Diffraction: Fresnel and Fraunhofer diffraction, single slit and double slit diffraction, diffraction grating; introduction to reflection and transmission, resolution and Raleigh criterion, resolving power of grating.
 
Polarisation: Concepts, Brewester’s law, double refraction, optic axis; Nicol prism. Laurent’s and Bi-quartz’s polarimeter.
 
Fibre Optics: Basic principle and application of optical fibres.
 
Introduction to Lasers: Stimulated absorption, spontaneous emission and stimulated emission. Characteristics of Laser light. Einstein’s A and B coefficients. Population inversion’ Ruby laser, helium-neon laser, argon ion laser, CO2 laser, semi conductor lasers.
 
Acoustics: Simple harmonic motion, free and damped vibration, analogy with electric circuits, forced vibration, Resonance; amplitude resonance and velocity resonance and energy intake, absorption of sound; Sabine’s formula (statement only), acoustic properties of buildings, production and application of ultrasonics.
 
Magnetism & Electricity: Biot-Savart law; magnetic fields due to a long straight conductor, a narrow circular coil, on the axis of a solenoid. Magnetic circuits, magnetomotive force, reluctance. Alternative current; r.m.s. value, mean value of an a.c. current. Applications of a.c. to (i) a pure resistance, (ii) a pure inductance, (iii) a capacitor, (iv) an L-R circuit. Impedence triangle and power triangle. Application of a.c. to (i) a C-R circuit and (ii) an L-C-R circuit in series.
   
  Recommended Text Books:
   
 
Engineering Physics, by Srivastava S.K., and Yadav R.A., New Age International (P) Ltd., Fourth Edition, 2006.
Physics for Engineers, by Srinivasan M.R., New Age International (P) Ltd., 1996.
   
 
   
3. AME-3: CHEMISTRY
 
Chemical Bonds: Types of chemical bonds; ionic, covalent, coordination bonds. Theory of bonding in metals; free electron theory, valence bond theory, molecular orbital theory. Hydrogen bonding; intermolecular and intramolecular hydrogen bonding. Solid state chemistry; laws of crystallography, laws of constancy of interfacial angle, law of rationality of indices, Weiss and Miller indices, law of symmetry; plane of symmetry, axis of symmetry, centre of symmetry. Crystal lattice and unit cell. Examples of cubic, tetragonal, orthorhombic, monoclinic, triclinic, hexagonal and rhombohedral crystals. Body centered and face centred lattices.
 
Polymer Chemistry: Natural and synthetic polymers, Organic and inorganic polymers, thermoplastic and thermosetting polymers, plastics, elastones, fibres and liquid resins. Addition and condensation polymers. Structure of polymers.
 
Chemical Kinetics: Reaction rate and rate laws, rate constant, order of a chemical reaction; zero, first and second order reaction.
 
Corrosion: Types of corrosion, theories of corrosion, factors affecting corrosion, protection from corrosion.
 
Water Treatment: Types and degrees of hardness, softening of water; lime soda process, treatment of boiler feed water.
 
Fuel and Combustion: Calorific value, determination of calorific value, analysis of coal.
 
Environmental protection: Types and sources of air pollutants, pollution control techniques. Smog formation, acid rain, depletion of ozone layer.
   
  Recommended Text Books:
   
 
Fundamentals of Engineering Chemistry, Singh S.K., New Age International (P) Ltd., Third Edition, 2005.
   
 
   
4. AME-4: GENERAL ENGLISH
 
Grammar. Usage, essays on current topics, précis, letter and technical presentation and technical report writing.
  Selected pieces of prose and poetry from English literature.
   
5. AME-5: APPLIED MECHANICS
 
Statics: Composition ad resolution of forces, equilibrium, Lami’s theorem; Coplanar Non-concurrent forces, moment, Varignon’s theorem, couple, resultant of force systems. Reactions at supports of beams. Analysis of pinjointed plane frames; method of joints, method of section.
 
Friction: Laws of friction; angle of friction, angle of repose and cone of friction, simple applications to wedges, ropes.
 
Centroid and Moment of Inertia: Determination of centroids of simple figures,theorems of moments of inertia, determination of moments of inertia of simple shapes.
 
Dynamics: Kinematics; Linear motion with uniform velocity and uniform acceleration. Projectiles; inclined projections on level ground, projections on inclined plane, Relative velocity.
 
Kinetics: D’Alembert’s principle, Impulse momentum, simple applications to motion of connected bodies.
 
Circular motion of rigid bodies: acceleration, motion on level ground, banking of roads and super elevation of rails, designed speed, skidding and overturning on banked roads.
   
  Recommended Text Books:
   
 
Engineering Mechanics, Bhavikatti S.S., and Rajasjekarappa K.G., New Age International (P) Ltd.
Engineering Mechanics, Irving H. Sharnes, Prentice Hall of India Pvt. Ltd., 1998.
   
 
   
6. AME-6: INDUSTRIAL SOCIOLOGY
 
Basic concepts of sociological perspective.
Society, groups and sub groups, group formation and dynamics.
Stratification, status and role. Functionalist conflict and elitist perspectives on social stratification.
Culture; elements of culture, cultural systems and sub-systems. Social changes in modern India.
Impact of science and technology on culture and civilization. The post industrial society.
Urban sociology and industrial sociology. Sociological problems of economic development and social change.
Development; the role of state and the role of the market.
Technology Transfer; Technology Assessment.
Sociological perspectives on environment.
Labour in India: Wage regulation; contract labour, women workers, bonded labour, child labour. Workers’ adjustment and maladjustment. Incentives and disincentives.
Industrial Relations: Workers’ participation in management. Grievance redressal. Industrial disputes, trade unionism in India, arbitration.
   
  Recommended Text Books:
   
 
Industrial Sociology; Dr. Kumar Narain’s series, Lakshmi Narain Agrawal, Agra.
Industrial Sociology; Dr. Vatsyayan Sirth & enlarged Edition; Kedarnath Nath Ram Nath, Meerut & Delhi.
   
 
   
7. AME-7: STRNGTH OF MATERIALS
 
Stress-strain diagram, Hooke’s law, Poisson’s ratio, principal stresses, Mohr circle in two dimensions. Thermal stresses.
 
Flexure formulae, bending moment and shear force diagram of cantilever, simply supported and overhanging beams with concentrated, uniformly distributed and uniformly varying loads. Deflection in simply supported and cantilever beams; double integration method.
 
Thin cylinder under internal pressure.
   
  Recommended Text Books:
   
 
Elements of Strength of Materials – Timoshenko.
Strength of Materials – G. H. Rhyder.
Strength of Materials – Basavarajaiah B.S., and Mahadevappa P.
   
 
   
8. AME-8: ELECTRICAL ENGINEERING AND ELECTRONICS
 
Applied Electricity and magnetism: Electrical charge; potential, flux density, magnetic field; Direct current – emf, Current and Ohm’s law; resistivity; Kirchhoff’s law. Wheatstone bridge, potentiometer; Elements of Network Analysis; delta-star transformation. Magnetomotive force, magnetic reluctance, Ampere turns; hysterisis; self and mutual inductance, eddy currents. Alternating current; instantaneous, average and r.m.s. values; Vector representation; simple circuit calculations; response of resistance, inductance and capacitance to D.C. and A.C. voltage sources. Series and parallel resonance of LRC Circuits. Power factor.
 
Electrical Machines: Elements of construction, operation and characteristics of D.C. and A.C. Generators and motors; starters. Transformers, Introduction to variable speed drives.
 
Electrical Measuring Instruments: Ammeter, Voltmeter, Wattmeter, energy meter, recorders.
 
Electronics: Semi Conductors: P and N type, P-N diodes, P-N-P and N-P-N transistors.
 
Diodes and transistor circuits; single phase, half wave and full wave rectifier, bridge rectifiers and filtering circuits. Transistor biasing and stabilisation.
 
Transistor as an amplifier. Common emitter amplifier, the emitter follower. Feedback amplifier; positive and negative feedback. The operational amplifier (TC). Use of operators of amplifier as Invertor. Adder, integrator, differentiator.
 
Push-Pull inverter circuits.
   
  Recommended Text Books:
   
 
Electrical Engineering and Electronics, Theraja B.L., 1998, S. Chand & Co. Ltd.
Basic Electronic Principles, Millman and Halkias
   
 
   
9. AME-9: MATERIAL SCIENCE
 
Atomic structure and types of bonding between atoms: Bohr’s atomic model – electronic configuration of atoms, periodic classification of elements. Binding energy; ionic bonds, covalent bonds, material properties having these bonds. Electro negativity. Metallic bond – materials properties having this bond. Intermolecular forces.
 
Concepts of crystal geometry: space lattice – cubic, tetragonal, orthorhombic, rhombohedral, hexagonal, monoclinic and triclinic. Unit cell parameters to specify each crystal system. Crystal directions and planes, Miller indices.
 
Binding in solids: covalent, ionic, metallic and molecular bonding. Crystal symmetry and structure. Crystalline imperfections. Point imperfections and line imperfections or dislocations, edge and screw dislocations, slip planes. Surface imperfections. Structure in silica and silicates; polymorphism in metals and ceramics; Amorphous materials – glass and polymer.
 
Alloys: binary phase diagrams of important alloy systems, dendrite structure, lever rule, solid solutions, eutectic, peritectic, eutectoid and peritectoid reactions. Intermetallic compounds, sigma & other phases.
 
Mechanical deformation of materials: elastic and anealstic; plastic deformation and creep, slip and twin, dislocation theory, critical resolved sheer stress, deformation in polycrystalline material. Bauschinge’s effect and